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Pitot/AOA bonanza

GAP 26 unit placed on left wing rib

DRILLING THE AOA LINE HOLES

The QB wings come with one wire run and one tubing run for a pitot tube. These are perfectly sufficient for safe flight and completion of a beautiful RV-10. In addition to these runs, I intend to add one for an AOA system that is already built in to the Garmin system that I have selected. Admittedly, I have little time in aircraft using an AOA system. I would also not consider the time that I do have to be of high quality. My flight training was done in a late 1950s Cessna 150 and I relied on that stall horn to chirp mercilessly while I was floating just a foot or two above the runway, rounding out for a perfect touchdown. I haven’t had the same experience with an AOA system yet, but I’m open to new experiences. So let’s install one. First things first, I built a jig to help me know precisely where to drill the holes in each of the wing ribs.

Sheet metal template with hole placement
I fabricated a location template for drilling all of my AOA line holes out of some scrap aluminum.

It is a bit crude, but it certainly gets the job done. This little piece of aluminum was placed in the corner between the uppermost corner of the wing spar and the wing rib. From there, I marked the location of the drill hole and proceeded to drill.

Drill position for AOA lines
I used a long 3/8″ bit to drill the AOA line holes close to the wing root.

It was difficult to access to the wing ribs near the root of the wing spar. A long 3/8″ drill bit did the trick quite nicely. I squeezed my jig in the tight spaces and made the best lines I could. In the end, the rigidity of the drill bit kept me on task nicely.

AOA holes lined up
This is the result – perfectly aligned holes for the AOA lines to be run through (bushings not placed yet).

I’m pretty pleased with the final result. I have not installed the bushings in each hole yet. I have to order them from Van’s – I forgot to do that before completing this step.

MOUNTING THE GARMIN GAP 26 UNIT

I opted for the heated, regulated pitot tube. This piece of equipment comes with a small box that needs to be mounted on a wing rib just beneath the pitot mast. There has been some debate about the optimum place to put this on many blogs, but I have opted to place mine close to the existing access panel. Mounting it was pretty straightforward. I match drilled the holes on the box with the wing rib and lined it up pretty quickly. The wing ribs are not flat and have some considerable dimensionality to them. In order to level out the GAP 26 unit, I used nylon washers and lock nuts to steady it. Nylon washers are excellent because they have a natural resistance to vibration. Overall, I’m pretty happy with how it turned out.

Garmin GAP 26 mounted to a wing rib
This is how I chose to mount my GAP 26 on an interior wing rib.
GAP 26 unit placed on left wing rib
This is a zoomed out view of the mounted GAP 26 unit.
Nylon washer placement on GAP 26 unit
I used nylon washers of varying thickness to create an even and vibration resistant mount to the wing rib.

A FINAL THOUGHT ON TIME TRACKING

I have been working on this project now for just under two years. I have come to a couple of significant realizations:

  1. It is time to step up my game. I need to increase the amount of time I spend working on the plane. It is really easy to claim that life gets in the way, but it is time to move past that.
  2. In order to help with the whole mentality of “how many hours did I put in today” – I have decided to stop tracking the precise number of minutes and hours I spend on the build. The reality of time tracking has only served as a psychological barrier to me, one that I am happy to be free of.

2 thoughts on “Pitot/AOA bonanza”

  1. Hi Kyle, curious why you decided to go with the regulated pitot heat option. I guess $150 isn’t all that much in the grand scheme of things but it all adds up so I was thinking to go unregulated.

    1. Excellent question honestly. For me it came down to control. I plan on making my plane a full IFR aircraft, and while that certainly doesn’t require regulated pitot, I also plan on implementing a full Garmin suite of products. The regulated pitot not only regulates temp but sends feedback to the system notifying me of current draw, temp, status, etc. Overall – not much more than personal preference and my own personal choice to have more data in the cockpit should I choose to use it. Thanks! Oh, and yes, it DOES all add up 🙂

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